工作原理
液/固混合流體通過進(jìn)料管經(jīng)布料盤加速均勻分布于離心機(jī)轉(zhuǎn)鼓內(nèi)，在離心力場作用下，通過濾片截留固相，濾出液相。持續(xù)進(jìn)料，直至料滿，停止進(jìn)料，如工藝需要時(shí)則對(duì)濾餅進(jìn)行洗滌、提純，同時(shí)將洗滌液濾出。進(jìn)一步脫液，直至達(dá)到分離要求。降至低速，刮刀將大部分濾餅刮下，抻袋裝置將殘余濾餅卸出，完成一次工作循環(huán)。
Operating principle
The mixture of solid and liquid is distributed uniformly&quickly in centrifuge drum by feeding tube and distributing evenly through the distributing disk. acting on the centrifugal position. Liquid-solid mixed fluid intercept the solid phase through the fitter to filter out the liquid phase. Centrifuge continues to feed until full. Then stop. Solid cake is rinsed and purified when the process requires. And the rinsing liquid is filtered out meanwhile. Centrifuge further filter until the separation requirements are met.
控制過程
離心機(jī)運(yùn)行由PLC控制，系統(tǒng)按預(yù)設(shè)運(yùn)行程序自動(dòng)運(yùn)行。不同的機(jī)型有相應(yīng)的運(yùn)行參數(shù)或調(diào)整范圍，對(duì)特定的工況在調(diào)試和后續(xù)的
運(yùn)行中設(shè)定合適的運(yùn)行參數(shù)，以滿足分離要求?？刂葡到y(tǒng)對(duì)實(shí)際運(yùn)行過程中的過載進(jìn)行自動(dòng)修復(fù)或保護(hù)。
自動(dòng)控制系統(tǒng)對(duì)離心機(jī)主機(jī)、液壓系統(tǒng)、氣動(dòng)系統(tǒng)、氮?dú)獗Ｗo(hù)系統(tǒng)、閥門以及與離心機(jī)相關(guān)的泵、閥、物料輸送系統(tǒng)等進(jìn)行控制。
Control Process
The operation of centrifuge is controlled by PLC. The system runs automatically according to the preset program. Different centrifuges have corresponding operating parameters or range of adjustment.
In order to meet the requirements of separation. appropriate operation parameters are set for specific conditions
in debugging and subsequent operation. The control system can automatically repair or protect the overload in the actual operation.
Automatic control system controls centrifuge mainframe, hydraulic system, pneumatic system, N2 protection system,and pump, valve, material conveying system related with centrifuge, etc.
離心機(jī)運(yùn)行過程以及控制。Operation and control process of centrifuge
PLD平板拉袋卸料離心機(jī)
PLD plant bag-pulling scraper discharge centrifuge
PLD上蓋布置圖
PLD Top cover diagram
系統(tǒng)集成
System integration
XINGYI控制自動(dòng)化、智能化，可實(shí)現(xiàn)遠(yuǎn)程控制、無人化車間
XINGYI全密閉，滿足環(huán)保閉式生產(chǎn)要求
XINGYI Automatic and intelligent control, remote control and unmanned workshop
XINGYI Fully enclosed, satisfying environmental requirement on closed loop production
個(gè)性化配置
Personal configuration
安裝
u 安全性：滿足動(dòng)、靜載荷承載強(qiáng)度；滿足減振與隔振要求；滿足操作與檢修安全。
u 方便性：滿足操作方便性和檢修的方便性
u 經(jīng)濟(jì)性：滿足工藝鏈的合理性，減少物流周轉(zhuǎn)環(huán)節(jié)和降低運(yùn)行成本
u 提供安裝基礎(chǔ)圖及相關(guān)技術(shù)支持
Installation
u Safety: satisfy requirements on dynamic and static loading capacity, shock absorption and isolation, operation and maintenance
u Convenience: Meet the convenience of operation and maintenance
u Economical: Meet the rationality of process chain, reduce logistics turnover link and reduce operation cost
u Provide installation foundation draws and related technical supports.
主要特性
u 平板結(jié)構(gòu)，液態(tài)阻尼減振，無基礎(chǔ)安裝
u 大翻蓋或全翻蓋形式
u 斜盤布料，可調(diào)式進(jìn)料裝置，改善布料平衡
u 上置式抻袋裝置清除殘余濾餅
u 料層厚度設(shè)定+料層探測+n次補(bǔ)料，確保濾餅層厚度
u 濾餅不平衡自動(dòng)修復(fù)+過振動(dòng)待機(jī)保護(hù)
u 霧化洗滌，洗滌定量控制，間隙式/脈沖洗滌。洗滌濾液導(dǎo)電率檢測+出液轉(zhuǎn)換
u 高精度轉(zhuǎn)鼓(機(jī)加工、平衡)，高分離因數(shù)，提高分離效率
u 設(shè)置主軸封、刮刀軸封、布料軸封，軸封壓力比內(nèi)腔高20mbar，廢氣有序排放
u 聯(lián)組傳動(dòng)帶
u 內(nèi)置式測速傳感器
u 外置補(bǔ)油裝置(手動(dòng)/自動(dòng))
u 數(shù)字控制無級(jí)分層刮料，堵轉(zhuǎn)自動(dòng)修復(fù)
u 刮刀刀片耐磨設(shè)計(jì)與防污染設(shè)計(jì)
u 全密閉液壓站，不銹鋼液壓油箱
u 自動(dòng)清洗程序
u 系統(tǒng)全密閉，滿足清潔生產(chǎn)要求
u 電腦、手機(jī)APP遠(yuǎn)程監(jiān)控系統(tǒng)
u 多重保護(hù):
過振動(dòng)保護(hù)，開蓋保護(hù)+合蓋保護(hù)，
電機(jī)過載保護(hù)，料位保護(hù)，刮刀原位保護(hù)，
抻袋支架原位保護(hù)，工序聯(lián)動(dòng)機(jī)械+電氣保護(hù)，
氮?dú)獗Ｗo(hù)，靜電接地保護(hù)，檢修鎖定保護(hù)，
故障診斷與待機(jī)保護(hù)
Main features
u Flat plant structure, liquid damping, no foundation mounting
u Large or fully hinged cover form
u declining feeding disk .Adjustable feed device to improve distribution balance
u Removal of residual filter cake by top bag pulling device
u Setting material thickness+Layer detection+N secondary feed. Ensure fitter cake thickness
u Automatic repair of filter cake imbalance+Over-vibration standby protection
u Atomization washing. Washing quantitative control. Clearance/pulse washing. Detection of conductivity of washing filtrate+Liquid output conversion.
u High precision drum (machining and balance), high separation factor, improved separation efficiency
u Set Spindle Seal, scraper Shaft Seal, feed disk Seal.Axial seal pressure higher than inner cavity 20mbar. Exhaust gas orderly emission.
u Joint drive belt
u Built-in speed sensor
u External oil supplement (manual/automatic)
u Digital control stepless layer scraper, plug rotation automatic repair
u Scraper blade wear-resistance and pollution-proof design
u Fully enclosed hydraulic station, Stainless steel hydraulic tank
u Automatic cleaning program
u Fully enclosed system satisfying specification of pharma production
u Computer, mobile phone APP remote monitoring system
u Multiple layers of protection
Over-vibration protection, cover opening and closing protection
Motor overload protection, Material level protection, scrapper normal position protection. In situ protection of bag pulling support. Process linkage, Mechanical and electrical protection.
N2 protection, Electrostatic grounding protection.
Overhaul lock protection.
Fault diagnosis and standby Protection
卸料控制
u 無級(jí)分層刮料(0-100%可調(diào))
u 卸料堵轉(zhuǎn)自動(dòng)修復(fù)
u 原位保護(hù)
u 布料盤防積料
u 刮刀刀片耐磨設(shè)計(jì)與防污染設(shè)計(jì)
u 輔助刮刀(適用于LGZ )
Discharge control
u Stepless stratification scrapping (0-100% adjustable)
u Discharge plugging automatic repair
u Normal position protection
u The feed disk prevents the raw material from piling up
u Scrapper blade of wear-resistance and pollution-proof design
u Auxiliary scraper(applicable for LGZ)
洗滌控制
u 洗滌流量控制(手動(dòng)閥/流量計(jì)+自動(dòng)閥)
u 間隙式/脈沖洗滌
u 洗滌液定量/定時(shí)洗滌
u 洗滌濾液導(dǎo)電率檢測+出液轉(zhuǎn)換
u 霧化洗滌
Washing control
u Washing flow control (manual controlled valve/flow meter and automatic valve
u Intermittent/pulse washing
u Washing liquid quantity /Timing washing
u Detection of conductivity of washing filtrate+Liquid output conversion
u Atomization washing
系統(tǒng)配置
u 離心機(jī)主機(jī)
u 液壓系統(tǒng)
u 氣動(dòng)控制系統(tǒng)
u 電氣控制系統(tǒng)
u 防爆操作箱/防爆觸摸屏
u 氮?dú)獗Ｗo(hù)一氧含量檢測
u 氮?dú)獗Ｗo(hù)一氮?dú)庵脫Q
u 液封
u 氣封
u 出料閥、進(jìn)料閥、洗滌閥
System configuration
u Main engine of centrifuge
u Hydraulic system
u Pneumatic control system
u Electrical control system
u Ex-proof operating box / Ex-proof touch screen
u N2 protection一oxygen content detection
u N2 protection一N2 replacement
u Liquid seal
u Air seal
u Discharge valve, feed valve, washing valve
技術(shù)參數(shù) Technical parameter
PLD外形簡圖
接口
1 進(jìn)料管口
2 洗滌管口
3 出液管口
4 出料口
5 氮?dú)膺M(jìn)氣口
6 排氣口
7 軸封進(jìn)氣口/排氣口、測壓口
8 料層控制
9 人孔及清洗
10 液壓集成接口
Connection interfaces
1 Feed inlet
2 Washing inlet
3 Liquid discharge
4 Solid discharg
5 N2 inlet
6 Exhaust air outlet
7 Shaft seal air inlet/outlet and pressure testing port
8 Material thickness control
9 Manhole and cleaning
10 Hydraulic integrated interface